Powder Materal Automatic Compounding Production Line

Automated Dosing, Mixing, and Conveying with Dust Collection System

Our fully automated system integrates precise dosing, weighing, feeding, mixing, conveying, and dust collection functionalities to deliver a highly efficient and reliable material handling solution. This system is ideal for industries such as lithium battery material processing, plastic modification, powder processing, building materials, and pharmaceuticals, offering a comprehensive approach to modern production needs.

System Structure

The automated dosing system includes several interconnected components:

1. Material Conveyance: A structured pipeline transports materials to storage bins.
2. Storage Bins: Materials are stored in designated silos.
3. Weighing & Metering: High-precision weighing modules and control instruments monitor exact dosing.
4. Mixing & Homogenization: Blending equipment ensures material uniformity.
5. Control System: An advanced control platform driven by Siemens PLC and industrial computers.
6. Steel Structure Platform: A robust structural support for operational safety and ease of access.

This integrated system is powered by a microcomputer to control processes such as weight-based dosing, recipe management, mixing, and material conveyance. Utilizing Siemens series PLCs and industrial computers, the control platform delivers high performance, stable operations, and user-friendly controls for optimal cost efficiency.

Key Features

1. Control System: The upper-level control uses industrial computers with Siemens PLC modules, toggle switches for manual/automatic operation, and integrated control panels with indicator lights for user convenience.
2. Custom Software: The software is tailored based on the system’s requirements and specific client needs, enabling seamless integration and operational efficiency.
3. Weighing System: High-precision weighing modules and weighing controllers ensure accuracy in dosing for all raw materials.
4. Feeding System: A pneumatic valve and variable frequency screw feeder control material feed and discharge precisely to meet production requirements.
5. Mixing System: Configurable mixing equipment, selected according to material and client specifications, guarantees uniform blending.
6. Conveyance System: The system uses spiral conveyors or pneumatic conveying to transport materials to designated positions.

Advantages

• Efficiency and Accuracy: Automated control minimizes human intervention, enhancing both speed and precision.
• Flexible Integration: Configurable mixing and feeding options allow customization for specific production requirements.
• High-Performance Control: Reliable Siemens PLC ensures stable and reliable system operation.
• User-Friendly Design: Centralized control cabinets and custom software make it simple for operators to manage the system.

Our Automated Dosing, Mixing, and Conveying System with Dust Collection is engineered to streamline production and ensure high-quality output, supporting businesses in maximizing operational efficiency, reducing waste, and maintaining production consistency.

Keywords: weighing, system, batching, multi-component, weight measurement, composition, metering